Project Background:

The continuous development of the wind power industry has led to increasing dimensions and weights of core components such as turbine blades. Traditional operations rely on fixed-position cranes or manual handling for transporting large components, resulting in low efficiency and insufficient flexibility. Tasks like blade grinding involve high labor intensity, significant safety risks, and challenges in maintaining stability and consistency. Faced with growing production efficiency demands and stringent safety standards, Hangfa Robotics’ clients in wind turbine manufacturing and O&M urgently require an intelligent solution integrating heavy-duty transport with high-precision operations.

Solution:

Hangfa Robotics developed a heavy-duty AGV based on the OmniTurtle platform, featuring a Mecanum wheel system. This AGV enables omnidirectional movement while carrying a 5 t robotic arm. Its customized design ensures high positioning accuracy, meeting process requirements; high-precision navigation and positioning capabilities guarantee stability during robotic arm operations; adaptability to workshop or complex layouts allows autonomous multi-station switching; comprehensive safety systems including multi-level obstacle avoidance and emergency braking ensure human-machine collaboration safety. This solution significantly enhances automation in large-component handling, effectively reduces safety risks, and provides critical support for the wind power industry’s transition toward intelligent, flexible production.